Substation & HV Asset Diagnostics

CBA-III Circuit Breaker Analyser

12 contacts · travel and speed · coil current · action voltage

A mechanical characteristics tester for vacuum, SF6, minimum-oil and bulk-oil switchgear. One operation of the breaker captures the whole picture: timing on twelve contacts, travel and speed, coil current and the resulting waveforms, rather than a separate test for each.

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Timing to 4000 ms at 0.1 ms · speed to 20.00 m/s · DC 30 to 250 V action supply · thermal printer · 9 kg flight case

GPS LTD CBA-III circuit breaker analyser in its flight case, showing the backlit display, thermal printer and the four three-phase contact sockets
CBA-III · 360 × 280 × 300 mm, 9 kg

One operation, the whole picture

Trip the breaker once and the analyser records timing, travel, speed, bounce and coil current together, so every number comes from the same operation rather than from a separate test each time.

Twelve contacts at once

Four three-phase sockets, A₁B₁C₁ to A₄B₄C₄, so multi-break interrupters are timed in a single operation with phase discrepancy to ±0.1 ms.

Reclosing sequences

C-O, O-C and O-C-O with their process times: first opening, first closing, second closing, metallic short-circuit time and no-current time.

Travel, speed and bounce

Total travel, opening travel, over-travel, overrun and rebound, with instantaneous and maximum speed and the time against travel curve.

Built-in action voltage supply

DC 30 to 250 V digitally adjustable at 20 A drives the mechanism and runs the low-voltage action test automatically.

Coil current waveforms

Opening and closing coil current to 20.00 A with the waveform, which is what separates a sticking mechanism from a failing coil.

Prints at the switchgear

A thermal printer in the lid gives a record on paper without a laptop, and results also transfer over RS-232 for the report.

For vacuum, SF6, minimum-oil and bulk-oil switchgear. The travel sensor is matched to the mechanism, so tell us the breaker type and we will confirm which one you need.

Three traces that tell you what is wrong

The numbers say whether the breaker passed. The traces say why it did not, and which part of the mechanism to look at.

Timing

Contact trace · discrepancy
Open and close instants on every contact, with in-phase and out-of-phase discrepancy and the bounce that follows.

Motion

Travel curve · over-travel
Displacement against time, giving speed at any point, over-travel past the contact position and the rebound that follows.

Drive

Coil current · armature release
The armature notch, the current peak and the release point. A coil that draws correctly but never releases shows up here first.

All three are captured from the single operation and shown on the backlit display, printed at the switchgear, or transferred over RS-232 for the report.

Measurement ranges and accuracy

Timing and coil current are fixed. Travel is not: the range and resolution follow the sensor matched to the mechanism, so the figures below are by breaker type rather than by switch setting.

ParameterRangeResolutionAccuracy
Timing
Contact timing, below 100 ms0 to 4000.0 ms0.1 ms±(0.1 ms + 1 digit)
Contact timing, 100 ms and above0 to 4000.0 ms0.1 ms±(0.1% rdg + 1 digit)
Phase discrepancyWithin the timing range0.1 ms±0.1 ms
Travel and speed · the travel range follows the sensor matched to the mechanism
Speed, 0 to 2 m/s0 to 20.00 m/s0.01 m/s±(0.1 m/s + 1 digit)
Speed, above 2 m/s0 to 20.00 m/s0.01 m/s±(0.2 m/s + 1 digit)
Travel, vacuum breaker0 to 50.0 mm0.1 mm±(1% rdg + 1 digit)
Travel, SF6 breaker0 to 300.0 mm1 mm±(1% rdg + 1 digit)
Travel, minimum-oil breaker0 to 600.0 mm1 mm±(1% rdg + 1 digit)
Coil current and action voltage
Coil current, opening and closing0 to 20.00 A0.01 AWaveform captured
Action voltage supplyDC 30 to 250 VDigitally adjustable20 A, instantaneous duty

Travel range and resolution follow the breaker type, because they depend on the sensor matched to the mechanism rather than a switch setting. The low-voltage action test runs from the instrument’s own adjustable DC supply and reports the voltage at which the mechanism actually operates, rather than confirming that it operates at nominal.

Technical specifications

Reported quantities, connections and the case.
TimingOpening and closing time on 12 contacts · in-phase and out-of-phase discrepancy · fixed times per contact
ReclosingC-O, O-C and O-C-O per breaker, with first opening, first closing, second closing, metallic short-circuit and no-current times
BounceClosing bounce time and count per pole, with the bounce waveform · rebound magnitude per pole
SpeedInstantaneous opening and closing speed · maximum speed · time against travel characteristic curve
TravelTotal travel, opening travel, over-travel, overrun and rebound magnitude
Coil currentOpening and closing coil current with the current waveform
Action voltageAutomatic low-voltage action test, reporting the voltage at which the mechanism operates
Contact inputs12 contacts on four three-phase sockets, A₁B₁C₁ to A₄B₄C₄
Other connectionsControl power output · external trigger input · travel and speed sensor input · RS-232
Output supplyDC 30 to 250 V digitally adjustable, 20 A instantaneous duty
ResultsBuilt-in thermal printer · internal storage with real-time clock · backlit LCD with waveform display
InterferenceHolds accuracy alongside 500 kV substations and live busbars
InsulationSupply to chassis withstands 1.5 kV at power frequency for one minute with no flashover or arcing · insulation resistance above 2 MΩ
PowerAC 220 V ±10%, 50 Hz ±10%
EnvironmentOperating −10 to 40 °C · humidity 80% RH or below · 86 to 106 kPa
Dimensions · weight360 × 280 × 300 mm · 9 kg · aluminium flight case with a foam-lined lid

What’s in the kit

  • CBA-III analyser in its aluminium flight case
  • Contact test leads for four three-phase groups
  • Travel and speed sensor for the mechanism type
  • Control power and external trigger leads
  • RS-232 lead and PC software
  • Mains lead, manual and warranty certificate

Two lead sets, 10 m each

One set for the high voltage side and one for the low, colour coded to the A, B and C terminals. Ten metres per set is what lets the instrument sit clear of a tank while both windings stay connected, and it is why the leads weigh more than the instrument does.

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